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Common Ignition Lockout Behaviour

When a Potterton boiler locks out due to an ignition or flame sensing fault, it typically makes a few attempts to ignite before stopping. This often manifests as a click, a whirring fan, and then nothing, sometimes followed by a specific fault code. The boiler isn't seeing the flame it's trying to create. This can be down to a weak spark, a fouled flame rectification probe, or insufficient gas at the burner. We'll check the ignition leads for damage, the electrodes for correct gapping and carbon build-up, and verify the gas pressure at the boiler to ensure it's receiving adequate fuel.

  • Multiple ignition attempts, no flame.
  • Specific fault codes for lockout.
  • Checking ignition leads and electrodes.
  • Verifying gas pressure at the burner.

Troubleshooting Flame Sensing: Electrodes and PCBs

The flame rectification electrode is crucial for confirming a flame's presence. Over time, these electrodes can corrode, crack, or become coated in carbon, hindering their ability to send a signal back to the PCB. Less commonly, the ignition transformer or the PCB itself (a known weak point in older Suprima units) can fail to generate a strong enough spark or correctly interpret the flame signal. We carry common Potterton fans and PCBs, where still available, to address these issues. A thorough visual inspection and multimeter testing are key to pinpointing the exact component responsible.

  • Corroded or damaged flame electrodes.
  • Carbon build-up on sensing probes.
  • Faulty ignition transformer.
  • Ageing PCB unable to sense flame.

Gas Supply and Pressure Vessel Checks

While often overlooked when troubleshooting ignition issues, an intermittent or insufficient gas supply can cause repeated lockouts. This might be due to a faulty gas valve within the boiler or an external issue further up the supply line. On units well past ten years, especially Promax models, pressure loss due to an underperforming expansion vessel can also indirectly contribute to lockout behaviour by stressing other components. We'll always verify correct gas pressure and, if relevant, check the pressure vessel, carrying replacements where possible for efficient resolution. Your boiler's warranty position depends on model and registration – check your documentation.

  • Inconsistent gas supply to the burner.
  • Internal boiler gas valve fault.
  • External gas supply issues.
  • Pressure vessel affecting system stability.

Typical potterton — ignition lockouts and flame sensing work in Ashton-in-Makerfield

For Ashton-in-Makerfield householders and landlords dealing with ignition lockouts and flame sensing. Local housing stock — Edwardian terraces along Warrington Road and generous 1950s semis toward Bryn — shapes how this work is carried out.

  • Your Potterton boiler attempts to fire but then stops.
  • You hear clicking but no ignition on your Gold or Promax boiler.
  • A lockout fault code appears after ignition failure.
  • Your boiler ignites briefly then extinguishes itself.
  • Soot or carbon deposits are visible on the ignition electrodes.

Why locals choose Brogas here

As a Gas Safe registered business, Brogas always follows manufacturer guidelines and Gas Safe regulations. We perform a full safety check on completion, leaving you with a detailed report and a boiler operating safely and efficiently. We focus on transparent diagnostics and honest advice.

Ashton-in-Makerfield FAQs — potterton — ignition lockouts and flame sensing

Why does my Potterton boiler keep locking out on ignition?+

Common causes include faulty ignition electrodes, a dirty flame sensor, insufficient gas pressure, or an issue with the main PCB not registering the flame. We methodically check each component to diagnose the precise problem.

Can I reset my Potterton boiler after an ignition lockout?+

You can usually try resetting your boiler, but if the underlying fault persists, it will likely lock out again. Repeated resets without addressing the cause are not recommended and can sometimes mask issues.

How do you check for gas supply issues on a Potterton boiler?+

We use a calibrated manometer to measure the gas pressure at various points, including the meter and directly at the boiler's gas valve, to confirm adequate and consistent gas flow for ignition.

Are parts readily available for older Potterton boilers?+

For models like Suprima, Promax, and Gold, common parts such as fans and PCBs are often available, but availability can vary. We'll advise on part availability and potential repair costs versus replacement value.

In summary

We specialise in diagnosing and repairing Potterton boiler ignition lockouts and flame sensing issues on Promax, Gold, and older Suprima units in Ashton-in-Makerfield. Our focus is on precise fault finding and effective, lasting repairs.